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Development of a solar reflector coating on AA6061 alloy by plasma electrolytic oxidation

Pillai, Anju M and Rajendra, A and Sharma, A K and Sampath, S (2019) Development of a solar reflector coating on AA6061 alloy by plasma electrolytic oxidation. In: JOURNAL OF APPLIED ELECTROCHEMISTRY, 49 (12). pp. 1239-1254.

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Official URL: https://doi.org/10.1007/s10800-019-01362-7

Abstract

A spacecraft consists of various components which will function with maximum efficiency only when their operating temperature is maintained within certain specified ranges. Passive thermal control elements play an important role in maintaining the temperature of spacecraft components within the specified ranges by suitable selection of thermo-optical properties of the surfaces namely absorptance and emittance. Plasma electrolytic oxidation of AA 6061 is studied as a method to develop a solar reflector coating for space applications. The coatings are developed by making use of a silicate-based electrolyte. The influence of electrolyte composition, average current density, processing time, positive on-time and pulse frequency on the thermo-optical behaviour of the coating is studied. The thickness of the PEO coating is optimized so as to attain thermo-optical properties similar or better than conventional sulphuric acid anodizing. The optimized coating is subjected to adhesion and humidity tests as well as various space simulation tests such as thermal cycling and thermo-vacuum performance tests to evaluate the suitability of the coating as a thermal control surface for space application. Coatings obtained by PEO process and conventional sulphuric acid anodizing are further characterized using SEM, EDX, XPS, XRD and nanoprofilometry to have a comparative study of their morphology, microstructure and composition.

Item Type: Journal Article
Publication: JOURNAL OF APPLIED ELECTROCHEMISTRY
Publisher: SPRINGER
Additional Information: copy right of article belong to SPRINGER
Department/Centre: Division of Chemical Sciences > Inorganic & Physical Chemistry
Date Deposited: 12 Feb 2020 07:57
Last Modified: 12 Feb 2020 07:57
URI: http://eprints.iisc.ac.in/id/eprint/63963

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