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SWEETENING OF BIOGAS IN SPRAY TOWERS FOR POWER GENERATION

Dasappa, S and Subbukrishna, DN and Rajan, NKS (2014) SWEETENING OF BIOGAS IN SPRAY TOWERS FOR POWER GENERATION. In: 22nd European International Biomass Conference - Setting the Course for a Biobased Economy, JUN 23-26, 2014, Hamburg, GERMANY, pp. 867-870.

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Official URL: http://dx.doi.org/10.5071/22ndEUBCE2014-3CO.3.1

Abstract

This paper presents the experience of the new design of using impinging jet spray columns for scrubbing hydrogen sulfide from biogas that has been developed by Indian Institute of Science and patented. The process uses a chelated polyvalent metal ion which oxidizes the hydrogen sulfide to sulfur as a precipitate. The sulfur generated is filtered and the scrubbing liquid recycled after oxidation. The process involves in bringing contact the sour gas with chelated liquid in the spray columns where H2S reacts with chelated Fe3+ and precipitates as sulfur, whereas Fe3+ gets reduced to Fe2+. Fe2+ is regenerated to Fe3+ by reaction of oxygen in air in a separate packed column. The regenerated liquid is recirculated. Sulfur is filtered and separated as a byproduct. The paper presents the experience in using the spray towers for hydrogen sulfide removal and further use of the clean gas for generating power using gas engines. The maximum allowable limit of H2S for the gas engine is 200 ppm (v/v) in order to prevent any corrosion of engine parts and fouling of the lubricating oil. With the current ISET process, the hydrogen sulfide from the biogas is cleaned to less than 100 ppm (v/v) and the sweet gas is used for power generation. The system is designed for 550 NM3/hr of biogas and inlet H2S concentration of 2.5 %. The inlet concentration of the H2S is about 1 - 1.5 % and average measured outlet concentration is about 30 ppm, with an average gas flow of about 300 - 350 NM3/hr, which is the current gas production rate. The sweet gas is used for power generation in a 1.2 MWe V 12 engine. The average power generation is about 650 - 750 kWe, which is the captive load of the industry. The plant is a CHP (combined heat power) unit with heat from the cylinder cooling and flue being recovered for hot water and steam generation respectively. The specific fuel consumption is 2.29 kWh/m(3) of gas. The system has been in operation for more than 13,000 hours in last one year in the industry. About 8.4 million units of electricity has been generated scrubbing about 2.1 million m3 of gas. Performance of the scrubber and the engine is discussed at daily performance level and also the overall performance with an environment sustenance by precipitating over 27 tons of sulfur.

Item Type: Conference Proceedings
Publisher: ETA-FLORENCE
Additional Information: Copy right for this article belongs to the ETA-FLORENCE, PIAZZA SAVONAROLA 10, I-50132 FLORENCE, ITALY
Keywords: biogas; H2S; gas engine; scrubbing; power generation; upgrading
Department/Centre: Division of Mechanical Sciences > Centre for Sustainable Technologies (formerly ASTRA)
Date Deposited: 29 Apr 2015 06:42
Last Modified: 29 Apr 2015 06:42
URI: http://eprints.iisc.ac.in/id/eprint/51468

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