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Influence of complete tool-offset position on intrinsic microstructure and its effect on fatigue life of aa2024 alloy-copper joint made by friction stir welding

Rajendran, A and Hariharan, R and Kailas, SV (2022) Influence of complete tool-offset position on intrinsic microstructure and its effect on fatigue life of aa2024 alloy-copper joint made by friction stir welding. In: Materials Performance and Characterization, 11 (2).

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Official URL: https://doi.org/10.1520/MPC20200170

Abstract

Tool offset position is the key parameter to consider during the welding of dissimilar metals by friction stir welding technique. It helps to control the formation of brittle intermetallics and volume defects. Even tool offset position can leave defects at the interface when it exceeds a certain limits, and it has been reported as two-thirds of the bottom radius of the tool. In this work, the effect of the maximum tool deviation (complete offset) on intrinsic microstructure and fatigue life of AA 2024-copper weld was studied. For this, an experiment was carried out with complete tool offset position. The results highlighted that the stir zone was formed mainly by aluminum and the total volume of copper transferred into the stir zone was measured as 5.6 of the total volume of the stir zone. This kind of structure gives excellent fatigue life to the weld compared to the regular microstructure formed during friction stir welding. © 2021 BMJ Publishing Group. All rights reserved.

Item Type: Journal Article
Publication: Materials Performance and Characterization
Publisher: ASTM International
Additional Information: The copyright for this article belongs to ASTM International
Keywords: Aluminum; Copper; Defects; Fatigue of materials; Friction; Microstructure; Research laboratories; Welds, AA 2024; AA2024 alloy; Dissimilar weld; Friction-stir-welding; Keys parameters; Stir zones; Tool offset; Volume defects, Friction stir welding
Department/Centre: Division of Mechanical Sciences > Mechanical Engineering
Date Deposited: 07 Dec 2021 10:21
Last Modified: 07 Dec 2021 10:21
URI: http://eprints.iisc.ac.in/id/eprint/70230

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